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Growing urbanization and the resulting traffic congestion in the city have made finding a parking space a daily problem for drivers. In this context, information systems equipped with sensors represent an innovative and efficient solution, capable of optimizing routes, avoiding unnecessary entry into full parking lots and improving urban mobility by indicating available parking spaces even remotely. This case study presents a project for the creation of parking sensors, describing the development process, technical characteristics and benefits.
The project aimed to create a parking sensor composed of seven parts, all produced by injection molding. The main focus was on design optimization to ensure rapid assembly and low production costs. The device consists of a box that houses an electrical connection part, with different mounting options, and a part containing the electronics. A distinctive feature of the sensor is the possibility of orienting the detection sensor in two directions, to adapt to different configurations and installation tolerances. The signal light, made of opaline polycarbonate, was designed to diffuse the light 360 degrees, ensuring visibility from any angle.
The development process involved several phases, starting from the design engineering, followed by the creation of a prototype by 3D printing. This prototype was subjected to rigorous tests in real conditions, to validate its operation and make any optimizations. The customer was actively involved in all phases of the project, ensuring constant collaboration and continuous feedback. After the prototype was validated, the final mold was created and production started. Over the years, over 15,000 kits have been produced and installed in various locations throughout Italy.
Our highly flexible production structure has played a crucial role in the successful introduction of this new product to the market. The ability to handle small production batches, ranging from 500 to 1000 units, has allowed us to closely align production with actual customer orders. This approach has led to a significant reduction in waste resulting from the accumulation of excessive inventory, while optimizing production investment. In essence, only what has already been sold is produced, minimizing financial risks and ensuring more efficient management of resources.
✔️ The device consists of a box that houses an electrical connection part with various assembly possibilities and a part containing the electronics. All polymers used are UL-94 V0 certified and UV stabilized for outdoor applications.
✔️ The detection sensor has been designed to be oriented in two directions, in order to adapt to different installation configurations. The part containing the electronics can be detached to facilitate programming and maintenance of the sensor, without having to remove screws and without having access to the electrical part.
✔️ The signal light, made of opal polycarbonate, is able to diffuse light 360 degrees, ensuring visibility from any angle.
✔️ To validate the project, prototypes were made using 3D printing, including painting to simulate the final colors of the product. In addition, a mold test was performed to validate the production process.
✔️ Production in batches of 500-1000 pieces, which adapt to the customer's orders, eliminate over-stocking waste and limit production investment to only what has already been sold.
This project has demonstrated the effectiveness of an integrated approach. The production and installation of a significant number of kits testify the success and its ability to respond to the variable needs of the market.
